bevel planetary gearboxes
Ever-Power planetary gearboxes are small power packs for coaxial applications where higher torques are required in limited spaces. Users benefit from compact top-course drive technology with especially high power densities and absolutely smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with even higher ratios. Input side planetary stage in four sizes, ideal for any electric motor desired. Outdoors spiral bevel stage for powerful options such as hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes can be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. velocity Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm based on the gearbox size
Engine shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement A lot of differents gear plans available
Bevel gearboxes could be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby additional angles are also basically possible. The direction of rotation of the drive shaft and the output shaft could possibly be the same or opposing, based on the installation circumstance of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing is usually cheaper to produce. However, since only little profile coverage could be realized with gearwheels with directly or helical tooth, this bevel gearbox operates quietly and has less transmittable torque than additional bevel gear the teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel equipment stage is usually realized with a ratio of 1 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high amount of total insurance coverage, but are already more costly to produce than bevel gears with directly or helical teeth because of their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also possible with this type of gear tooth. Bevel gearing generates high axial and radial loads during procedure, which can only be absorbed at one side because of the intersecting axes. Particularly if it is utilized as a rapidly rotating drive stage in multi-stage gearboxes, special attention should be paid to the support life of the bearing. Also, unlike worm gearboxes, self-locking cannot be realized in bevel gearboxes. Whenever a right angle gearbox is needed, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Cheaper torques in single-stage transmission ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Equipment Box with optimum design feature and most advanced technology of enhancing the geometrical accuracy of the gear the teeth profile with the group of experienced professionals. We certainly are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Swiftness : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Gear to which are arranged 3 Planet mounted on the Planet carrier engaging also with the Sun Gear (Pinion) and reduced Result velocity is taken through World Carrier and Ring Gear is remain stationary. Result shaft maintaining the same path of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes widely used in Material Handling Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical substance Industry, Food Industry, Structure Industry, Agricultural Industry, Power Industry, Mobile Cranes and Over head Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Output Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from excellent quality raw materials such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is created and designed to specifically meet the multiple requirements of our customers. The combination of ground gears and precision gear components ensures performance efficiency and high uptime. The present selection of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage style. This allows overall transmitting ratios from i = 3:1 to we = 512:1 to end up being recognized. Each gearbox variant can be available as precision design with reduced backlash.
Innovative solutions for almost all applications and numerous options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and even running through high tooth
flank quality, planet gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the utilization of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Particular seals (labyrinth seals or double seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft to get shrink disc, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes advantage of the strengths of each technology: compact size, reliability and easy maintenance. The BPH group of right angle gearboxes combines one gradual helical stage with a set of Gleason bevel gears and a number of planetary stages. The design of the compact gear devices is based upon precise analyses using FEM methods, which means functionality, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production occasions and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as adapter flanges and couplings are not necessary.
A large number of variants ensures the best possible adaptation to the application form.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery times for regular variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional parts available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider whom items complete drive systems from one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for sector applications in material managing, sugar, marine, protection, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes possess modular style, great quality, high energy effectiveness, low noise, long services existence, high radial loading ability, and all at cost effective pricing with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft installed.
All Ever-Power planetary equipment units are offered in high capacity ranges with confirmed Ever-Power quality. Ready available sizes guarantee not merely a huge torque spectrum but also something range that provides you with multiple choices. Make the the majority of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary equipment units. Right here, you will see off-the-shelf, highly sophisticated drive and gear Bevel Planetary Gearbox device solutions. Our standard product range already includes solutions for a huge number of specific requirements that require to be taken into consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Product packaging, Textile, Chemical substance, Sugar, Material Handling Apparatus, Mining, and Metal industries.