Custom Pulleys
Ever-power has the expertise and technical features to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it is technically feasible, we are in a position to produce it regardless of what size, materials or details required. Furthermore to aid with your projects Ever-power can produce a prototype as well as any production quantity.
Contact Application Engineering to discuss your custom pulley requirements and design challenges. You can even design your very own pulley model using our custom made 3D Model Configurator . Download your model or send it for a free quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum is the standard steel for all share pulleys & most custom pulleys. However, there are a number of other components and completed such as steel or hard anodized aluminium that your application may necessitate. Ever-power uses CNC technology and an experienced manufacturing team to make your customized pulleys with the fastest turnaround time in the industry. Watch our Materials and Finishes
We provide pulleys in various diameter sizes, which range from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We can also manufacture pulleys utilizing a variety of other materials such as steel, bronze, plastic, aluminum, and brass.
We provide assistance during the style phase of consumer orders, to help our customers obtain the most cost effective and effective pulley or sheave style.
We use the latest inspection gear that helps us to keep quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary 
Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the world of manufacturing non-standard parts often equate to “custom” parts. Customized parts mean a complete host of items that the majority of producers can’t afford; things like particular tooling, manufacturing, and processes. These special extras had a need to create custom parts mean a protracted lead time and, ultimately, increased prices.
For a lot of companies, creating custom parts is handled in specifically this way. At Torque Transmissions, nevertheless, we have a different method of handling customized parts which makes better feeling for our business and for our customers businesses.
At Torque Tranny we make use of a PULL production procedure. Pull-through production is seen as a smaller batches, quick responses to customer demands, and smooth item flow. This kind of production is an exemplory case of lean production and is the reason why we’re able to make orders to client specifications.
What characterizes the type of lean manufacturing Torque Tranny utilizes?
No inventory: we make what’s ordered
Same manufacturing process as is standard
Standardized tooling: we use our standard mold foundation system to make exclusive mold tooling, which results in a very quick set up
Customer’s deadline places the order in the production schedule
Once an purchase is started it techniques through the manufacturing procedure with no delays or queues
Pull-through production of the kind facilitates product customization since the products are produced when they are ordered. This enables us to provide products that may meet a customer’s requirements, instead of offering standard items that may not meet up with the needs of a customer or do the job 100%.