EP Series Parallel Shaft Helical Equipment Reducer
Specification Details:
1.Work specification of helical equipment reducer: F37-F157, 10 type totally.
2.The output of the helical gear reducer: 0.12-200KW
3.Project output torque of the helical equipment reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting types of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot installation surfaces.
Efficiency
94%-98% (depends upon the transmission stage)
Housing material
HT250 high-strength cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Essential oil)(MAX)
50 ℃
Vibration
≤20µm
Customized quality and on request
Our helical and bevel-helical gears are our state of the art items. Each unit is tailor made to the customer requirements. The Helical gears were created, developed, and produced using our advanced technical resources. These gearboxes arrive in different sizes, ratios, with metric and imperial shafts, metal or high grade cast iron housings, solid or hollow output shafts, and personalized input parallel helical gearbox connections for electric motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts were created and produced standardly, making the merchandise great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low energy consumption, low noise, little vibration, efficiency up to 96%;
4.Good rigdity of cast iron box, high strength, great heat loss, lengthy service life.
5.Gear is made of fine alloy forge metal, the surface is finished with carburizing and quenching which ensured high hardness and accuracy.
6.Flange-installed with hollow shaft, foot-installed with hollow shaft, and optional torque arm and various other special accessories.
Energy efficient, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power are a symbol of absolute robustness, high quality and long life.
Ever-Power parallel shaft geared motors (available in 2- or 3- stage models) provide a selection of mounting options simply by their high center distance and hollow shaft.
The aluminum housings give both gearbox types light weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Kind of motor asynchronous or long lasting magnet electric motor asynchronous or long term magnet motor
Ranked torque up to 2,060 Nm up to 1 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Result shaft solid shaft solid or hollow shaft
Mounting feet or flange mount flange mount
Ever-Power Engineers INCLUDES A Massive Clientile To Whom IT’S BEEN Supplying Helical Gearboxes ACCORDING TO Their Specific Requirements.
The High Technicality In THE TYPICAL Of Engineering BECAUSE OF ITS Construction And THE LOOK (Modular) Gives An Optimal Performance Output .
Specialized In Providing Prize-Successful Helical Gearboxes & Bevel Helical Gearboxes, Our Company Provides A High Degree Of Effeciency Gearboxes TO YOUR Clients.
Today’s Various Applications Needs IN A VARIETY OF Power Sectors – Medium / DURABLE COULD BE Met By These Gearboxes.
The Replaceability OF VARIED Assemblies And The Maintenance Is Done By A Diligent Group Of Ever-Power WHICH INCLUDES Highly Skilled Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Right Angle Shafts With Case Hardened Profile Ground Steel Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Sugar , Cement , Paper , Solvent Extraction, Steel Market , Conveyore , Agitators, Mines & Nutrients , Cranes , Crushers , Fin Cooler Drives , Aerators , Kneaders, Thickeners , Larger Ball Mills Power Vegetation , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Choices – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Offers Been Majorly Used For Severe Power Transmission Program Which REACHES Least A LOT MORE THAN 50KW, Achieving An Ascent In Efficiency. THERE IS ALSO A 5500KW Power Range Specifically CREATED FOR Cement Plants And Glucose Mills.
Reduction Stages : Single/Double/Triple/Quadruple
Applications :
Bevel Helical Gearbox Can Be Used In Various Fields Such As:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes Can Attain High Efficiency Ratios , And Are Thus FOUND IN Extreme Power Transmitting Systems.
Some Of The Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear unit for low output speeds
F37 … F157 Reduced backlash option
EP series (two-stage and three-stage)
Our extra-slim parallel shaft helical gearmotors are the ideal solution when space is bound. The many different sizes and designs ensure that the gearmotors can be used in a wide selection of applications even beneath the most unfavorable conditions. Ever-Power parallel shaft helical gearmotors are typically found in conveyor and materials digesting applications. You can choose from foot-mounted, flange-installed or shaft-mounted options. Decreased backlash parallel shaft helical equipment units are also available on obtain precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit decrease ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in decreased backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear device versions
Ever-Power helical gear units
Our helical gear units are used wherever high torques are required.
For the belt drive, the client decided on Ever-Power helical gear units because these offer output torques as high as 2,200,000 lb-in and powers as high as 5,360 HP. Thanks to their integration into the tried-and-tested UNICASE casing, the gear units also have high axial and radial load capacities. The helical gear units can therefore quickly withstand the harsh conditions of use on the conveyor belt.
What are the advantages of Ever-Power helical gear units?
Performance
Ever-Power industrial gear systems with helical gears are perfect for heavy duty applications due to their high torque capacity
Service life
Huge roller bearings and precise alignment of shafts and equipment wheels ensure an extended service life.
Flexible
Versatile installation solutions and comprehensive input options ensure application flexibility.
Installation-friendly
Many mounting designs available to cater to the needs of various installation requirements.
Our commercial helical gear units: Maximum flexibility
If you buy a Ever-Power helical equipment unit, you will have little problems in adapting it to the application. Rather, our equipment products adapt themselves to the application.
To make installation as flexible because possible for our items, we provide you various shaft and flange choices. Integration of the apparatus unit into your system can be facilitated by six mounting surfaces, which cover many different set up positions.
Due to their powerful and versatility, Ever-Power helical gear units are ideally suited for use in many applications such as agitators, lifting gear, extruders, mixers, mills, drums or crushers.