The high-end economy lines GSN & GFE combine powerful with financial efficiency: both lines are also built with helical ground gears, ensuring a minimum noise level and smooth running. The entire needle bearing offers been especially designed to reach high torques that beat the competition for products of the same size. All planetary carriers are produced as a cage made from solid material. This increases quiet operating characteristics while at the same time improving positioning precision and reducing backlash. Yet another shaft sealing band ensures maximum dirt and splash water safety relative to protection course IP65 in all lines.
One method to reduce backlash is by using precision gears. The concentrate on production in precision gears can be tighter tolerances, so all over the gear will be a tighter, more exact fit. And the tighter fit means much less play in the apparatus teeth, which may be the trigger of backlash to begin with. Of training course, precision gears are more expensive, if the application demands high accuracy, then precision gearing may be the way to go.
From a equipment design perspective, an easy way to reduce backlash is to ensure the teeth mesh tightly together. That is typically carried out by shortening the guts distance between gears. For pre-loading, this could be done utilizing a spring mechanism to carry the gears firmly set up. This also eliminates the enjoy between the gear teeth and therefore eliminates backlash.
Of course, the type of gears used can also have a large impact on the amount of backlash. So for example, some equipment types such as strain wave gears, or harmonic gear drives, have zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque values, the input stage is definitely dimensionally smaller compared to the output stage. Its short design makes the GSD series the perfect high-end gearbox for space limited applications. The low standard backlash of the GSD series makes it an ideal fit for highly powerful applications where highest positioning and rate accuracy is necessary. The flange result creates highest torsional rigidity. For the lodging of particularly high axial loads, taper roller bearings are elective in sizes with 90 mm diameter or higher. The GSB line means high performance in combination with low backlash and high precision. Its robust, one-piece housing allows for a high gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL series offer the same advantages as the GSB line; the right angle form makes the GSBL line the perfect match for all dynamic applications where space is limited.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies tend to increase backlash.
AC motors and gear motors include single-phase motors used with a single-stage AC power supply and three-stage motors used in combination with a three-stage AC power supply. A single-phase motor can be operated by simply connecting it to a single-phase power supply via the provided capacitor. A three-phase motor will not need a capacitor. All you need is to connect the motor directly to a three-stage AC power supply.
The new planetary gearbox series includes the high-end gearbox lines GSD (flange gear), GSB (inline) and GSBL (angle gear) along with the high-end economy GSN and GFE lines. Particularly ideal applications for the new range are those which place the highest demands on positioning precision, operating noises, operating smoothness, bending rigidity and transmitted torque. The planetary gears are created to meet the highest creation requirements – all lines are zero backlash planetary gearbox equipped with precision surface helical gearing, single-piece planetary carriers and full needle bearings.