Air Compressor Energy Saving Method

Surroundings compressor is among the general products in manufacturing market. It’s important for enterprises to do a good work in energy-saving management of surroundings compressor. In order to increase creation cost, it is urgent for enterprises to install high efficiency air flow compressors. Just how to save energy for atmosphere compressor? This paper summarizes eight common ways of conserving energy for atmosphere compressor, wishing to greatly help energy-consuming enterprises accomplish the purpose of saving energy and reducing intake.

For the air compressors that have been listed in the national elimination catalogue of high energy consumption gear and also have low energy performance, it is necessary to consider the entire renewal of new air compressors with high energy performance.

1, governance leaks.

According to the calculation, a 1 mm2 orifice leaks on the subject of 1.5 L/S under 7 bar pressure. Examine all pipeline networks and gas points, especially joints and valves, and cope with leakage points in time.

2, pressure drop governance.

Pressure gauges are setup to measure pressure through pipeline sections, and pressure drop of every section is checked in detail, and the troubled pipeline sections are checked and maintained in time. General atmosphere compressor store to the gas point, pressure drop can not go beyond 1 bar, strict or even only 10% that’s 0.7 bar, cold-dried out filter section pressure drop is generally 0.2 bar. Factory layout so far as possible annular pipe network, balance each point with atmosphere pressure.

3, adapt the pressure matching of gas products.

Evaluate the pressure requirements of the gas gear, and minimize the exhaust pressure of the air flow compressor when the creation is guaranteed. The exhaust pressure of the atmosphere compressor decreases by 1bar and the energy conservation is about 7~10%.

4, adjust irrational utilization of gas behavior.

Regarding to authoritative data, the energy utilization rate of air flow compressor is only on the subject of 10%. About 90% of atmosphere compressor is converted to heat energy reduction. It’s important to evaluate the pneumatic apparatus for factory use and whether it could be solved by electrical method. Simultaneously, we should resolutely put an end to the routine washing work with compressed air.

5, adopt centralized control mode.

If the amount of air compressors is small, one variable frequency air compressor can be used to modify the pressure. If the quantity is large, centralized linkage control can be used to avoid the stepped exhaust pressure rise due to the parameter placing of multiple atmosphere compressors.

6, execute a good work in products maintenance and cleaning.

Increase the warmth dissipation effect of the atmosphere compressor, the exchange effect of heat exchanger such as for example drinking water cooling and atmosphere cooling, and maintain the essential oil quality.

7, the waste heat recovery of surroundings compressor.

Recovery of surroundings compressor essential oil is used to prepare warm water for other procedures or auxiliary living Agricultural Gearbox services.

8. Modification of drying system.

The new drying equipment uses air pressure air residual heat to dried out and dehydrate compressed air, and the energy conservation rate exceeds 80%.

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