Planetary gear reducer installation method

In the family of reducers, planetary gear reducer are widely used in servo, stepping, DC and other transmission systems because of their small size, high transmission efficiency, wide deceleration range and high precision. Its role is to reduce the speed increase torque and decrease the load/motor minute of inertia ratio under the premise of ensuring precision transmission. In the past couple of years, some users possess suffered from unnecessary damage when the reducer is usually broken because of human factors such as Gear illegal installation. Therefore, to be able to better help the users to use the reducer, I’ll introduce you in detail how to properly install the planetary reducer.
Proper installation, use and maintenance of the gearbox is an essential component of ensuring the standard operation of mechanical equipment. As a result, when setting up the planetary gearbox, be sure to carefully assemble and utilize it in stringent accordance with the next installation and use.
First step
Before installation, confirm if the motor and gearbox are intact, and strictly check if the dimensions of the parts linked to the reducer are matched. Here are the dimensions and complementing tolerances of the positioning boss, input shaft and reducer groove of the motor.
Second step
Unscrew the screw on the outer side of the flange of the reducer flange, adapt the clamping ring of the PCS program so that the medial side holes are aligned with the dust holes, and place the hexagon socket in to the hexagon. After that, remove the motor shaft key.
third step
Connect the motor to the reducer naturally. When connecting, it should be ensured that the output shaft of the reducer is normally concentric with the input shaft of the motor, and the outer flanges of the two are parallel. As the heart is inconsistent, it will cause the motor shaft to break or the reducer gear to wear.
In addition, it is strictly forbidden to hit with a hammer or so on during installation to avoid damage to the bearing or gear due to excessive axial force or radial force. Make sure to tighten the mounting bolts before tightening the tightening bolts. Before installation, wipe the anti-rust essential oil of the motor insight shaft, positioning boss and reducer reference to gasoline or zinc-sodium water. Its purpose is usually to guarantee the tightness of the bond and the versatility of operation, and to prevent unnecessary wear.
Before connecting the motor to the gearbox, the motor shaft keyway should be perpendicular to the tightening bolt. To ensure uniform pressure, first screw the mounting bolts at any diagonal placement, but do not tighten them. Then screw on the mounting bolts at the additional two diagonal positions and finally tighten the four mounting bolts one by one. Finally, tighten the tightening bolts. All tightening bolts are to be fixed and inspected using the torque wrenches according to the indicated fixed torque data.
The correct installation between your gearbox and the mechanical equipment is comparable to the correct installation between your reducer and the drive motor. The key is to ensure that the output shaft of the reducer is concentric with the shaft of the driven part.